6.2.2. Removal and installation of the transmission

Fig. 4.9. Placement of a masloslivny stopper (1) and stopper (2) openings for filling and check of level of oil of the transmission

The transmission is removed from below the car, separately from the engine. For this purpose install the car on the elevator and execute the following operations in a motor compartment. Remove the rechargeable battery, previously having disconnected its wires. Remove and take aside, without disconnecting wires, the assembly block. Remove an engine air inlet hose. Disconnect a coupling drive cable from a fork of switching off of coupling and take a cable aside. On the diesel engine take aside the hose of cooling liquid located under the transmission and also remove the working cylinder of coupling together with an arm, without disconnecting from it a hose, and fix the cylinder in a motor compartment. Raise the elevator the car to a separation of wheels from the earth. Merge oil from the transmission (fig. 4.9). Remove connecting draft and draft of the drive of gear shifting. Remove an antisplash guard of the left forward wheel. Disconnect the backing light switch, the switch of neutral situation, the drive of a speedometer and a wire of "weight". Remove shaft of the drive of forward wheels (see below). Disconnect and remove a starter (see section. "Electric equipment"). Supporting the power unit, establish a support between the central cross-piece and the engine. Establish a jack for support of the transmission. Remove back, then left arms of a suspension bracket of the transmission. Turn off bolts of fastening of the transmission to the engine. Make sure that all wires and the interfaced parts (details) are disconnected from the transmission, and carefully lower it by means of a jack down.

Carry out installation of the transmission as it should be, the return to removal, taking into account the following:

— replace everything the nuts removed самоконтрящиеся, sealing rings and epiploons;

— establish new epiploons of output shaft of differential by means of a mandrel, having applied a thin film of lubricant on edges of epiploons;

— check installation of the directing plugs for the planes of the socket of the transmission and engine;

— check a condition of the bearing of switching off of coupling;

— apply a thin film of lubricant on the directing plug of the bearing of switching off of coupling and the ends of a fork.